ELOTEST IS500 Box

The 2-channel eddy current test instrument is characterized by a fully digital signal processing. It allows a single crack inspection as well as a multi-frequency investigation of the materials structure, but also a combination of both applications. The test instrument can be integrated directly into a production line. The process communication can be handled via a universal digital I/O interface or via serial FieldBus Interface. In addition, it offers numerous functionalities such as electronic distance compensation, multi-frequency multiplexing, multi-sensor multiplexing and multi-frequency/multi-lot sorting with self-learning "Bubble Gates".

Data Sheet ELOTEST IS500 Box

Features

  • high dynamic range (96 dB)
  • frequency range: 10 Hz – 12 MHz
  • band width: 10 kHz
  • ultra-fast multiplexing (multiplex rate up to 32 kHz)
  • independently adjustable high- and low-pass filters (1 Hz up to 100 kHz) incl. band pass
  • 4 thresholds for each MUX channel available

 

  • parameter-multiplexing (max. 8 parameter sets), e.g. for sequential switching of test frequency, amplifier settings, phase setting or filter frequencies
  • sensor-multiplexing for up to 8 sensors with external multiplexer module (option)
  • multiplex rate depending on the selected test frequency up to 32 kHz
  • ultra-fast 1-frequency sorting (with reversal point detection)
  • special sorting module with up to 8 test frequencies (multiplexed, 10 Hz – 150 kHz) for up to 8 “GOOD”-lots (“MultiLot”), guided teaching of “GOOD”-parts, retroactive teaching of “GOOD”-parts (“Retro-Teach”) and self-learning “Bubble Gates”
  • 9″ WVGA colour display (800 x 480 Pixels, 16:9 format)
  • simultaneous display of up to 8 signals with a display rate of 250,000 signal dots per second for each channel (in real time)
  • adjustable fading time
  • 2 sensor connectors (26-pin)
  • analogue output (eddy current data, max. + 10 V)
  • universal-I/O-module (16 dig. inputs and 24 dig. outputs (24 V DC, optocoupled) and 2 counter inputs (for incremental encoders)
  • programmable logic for sorting switches, control signals for mechanical sorting units
  • diverse fieldbus modules, e.g. for ProFiBus, ProFiNet, EtherCat (optional)

System Data

  • dimensions: 470 x 273 x 296 mm (W x D x H)
  • weight: 16 kg (basic unit with 1 crack channel)
  • housing protective system: IP54
  • ambient temperature: 0 – 40 °C
  • air humidity: 5 – 90 % (non condensing)
  • electrical connection: 100 – 240 V ~ / 50 – 60 Hz / 500 VA
  • closed housing with internal fans
  • horizontal installation (leg or swivel arm)
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Dillinger manufactures technologically outstanding and versatile heavy plates at the traditional Saar location. References in a wide variety of application areas are available worldwide. Especially for pipeline applications, the HST test procedure developed by ROHMANN supports the precision and consistently high quality of Dillinger products. Dillinger Hütte

Eisenwerk Brühl GmbH specializes in the development and mass production of cast iron engine blocks for the automotive industry. The company is one of the most important suppliers of cast iron ZKG for the passenger car sector. To secure the production process, i.e. for the detection of material defects, hand and line testing devices from ROHMANN are used. Eisenwerk Brühl GmbH

As a subsidiary of the Etihad Aviation Group, the company offers services in the areas of line, light and heavy maintenance. The largest service provider for commercial aircraft in the field of maintenance, repair and operation in the Middle East, uses both the ELOTEST M2 handheld tester and the ELOWHEEL 1000 rim tester (RPT16) for inspecting their aircrafts. Etihad Airways Engineering

Stüken is the world market leader for deep-drawn components, punch and deflection parts of maximum precision and reliably high quality. For automated quality assurance, i.e. for the detection of material and structure defects, Stüken uses line testing equipment, e.g. the ELOTEST PL600 from ROHMANN. Hubert Stüken GmbH & Co. KG

Lufthansa Technik offers a complete service for aircraft technical services, such as maintenance, overhaul and testing of engines and chassis. In addition to the robot-based ELOSCAN test systems, Lufthansa Technik AG also uses sensors and portable test equipment from ROHMANN at several locations in Germany. Lufthansa Technik AG

NKT is a well-established and global supplier of turnkey DC and AC cable systems, providing world-class energy transport with innovative cable solutions. To ensure the quality of its own products, NKT uses the line tester ELOTEST IS500 from ROHMANN. NKT Group GmbH

Siemens Power Generation Services provides worldwide service solutions for gas or steam turbines, generators or wind turbines to increase the efficiency, reliability and operational flexibility of plants. In its global maintenance services, the company uses a.o. the ROHMANN handheld tester ELOTEST M3. Siemens

As a traditional aviation manufacturing and maintenance company, Zeppelin offers professional QM services to the global aviation industry, the automotive industry and mechanical and plant engineering. For the aerospace sector, Zeppelin carries out ZFP training courses using ROHMANN handheld testers Elotest M3, test probes and calibration standards. Zeppelin Systems GmbH

ZF is a leading global technology group in driveline and chassis technology as well as active and passive safety technology. ZF uses a wide range of innovative solutions from ROHMANN for various testing tasks in the field of crack and structural testing. ZF Friedrichshafen AG